Case Study/Engineering & Turnkey Projects

Engineering & Turnkey Projects

End-to-end delivery of complex water and wastewater infrastructure systems.
Selected projects demonstrating integrated engineering, execution capability, automation, and operational reliability.
This Engineering & Turnkey Projects​ highlights VEXL’s turnkey engineering projects delivered under single-point responsibility, covering design, procurement, construction, commissioning, automation, and lifecycle support. Projects shown here represent large-capacity, compliance-critical, and technically complex infrastructure.
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Case Studies

Engineering & Turnkey

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3.2 MLD Fully Automated Water Treatment Plant

ACC Cement Limited Jamul, Chhattisgarh, in 2016.
Project Type
Water Treatment | Turnkey
Scope
Design, supply, installation & commissioning

This project involved the complete design and turnkey execution of a 3.2 MLD water treatment plant with fully automated operation. The system was engineered to handle variable raw water quality while maintaining consistent treated water output. Integrated automation and monitoring reduced manual intervention and ensured reliable, efficient, and scalable long-term plant performance.

  • 3.2 MLD treatment capacity
  • Fully automated operation with online monitoring
  • Designed for consistent quality and long-term performance
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Turnkey Execution of Five Sewage Treatment Plants

Vedanta Limited – Jharsuguda, Odisha, India – 2025
Project Type
Wastewater | Multi-site Infrastructure
Scope
Engineering, Execution & Commissioning
VEXL delivered five sewage treatment plants with a combined capacity of 1,926 KLD under a single turnkey contract. The project required standardized engineering, coordinated execution across multiple locations, and uniform performance benchmarks. Integrated civil, mechanical, and electrical systems ensured operational consistency, compliance, and reliable wastewater treatment across all sites.
  • Combined capacity of 1,926 KLD
  • Design, supply, installation & commissioning
  • Uniform performance across multiple locations
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1500 KLD Water Treatment Plant with Ozonation Technology

ACC Limited, Chaibasa Cement Works, Singhbhum, Jharkhand, India- 2013
Project Type
Advanced Treatment | Industrial Water
Scope
Process Design & Turnkey Execution
This project featured the design and execution of a 1500 KLD water treatment plant incorporating advanced ozonation technology. The system was developed to enhance disinfection efficiency and improve treated water quality for industrial use. Robust process design and automation ensured stable performance, reduced chemical dependency, and compliance with stringent water quality standards.
  • High-efficiency ozonation system
  • Improved disinfection and water quality
  • Designed for industrial operating conditions
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Turbo Energy Recovery System for 6 MLD Desalination Plant

Ultratech Cement Ltd. Sewagram Cement Works, Kutch, Gujarat, India 2018
Project Type
Energy Optimization | Desalination
Scope
Design, Supply & Commissioning
VEXL executed a specialized turbo energy recovery system for a 6 MLD desalination plant to improve overall energy efficiency. The project focused on recovering and reusing hydraulic energy within the process, significantly reducing operational power consumption. Precise engineering and integration ensured stable plant operation without compromising desalination performance.
  • Advanced turbo energy recovery integration
  • Reduced energy consumption
  • High-efficiency operation for large-scale desalination
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Execution Capability Snapshot

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Integrated civil–mechanical–electrical–instrumentation execution.

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Automation and online monitoring integration.

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Quality-controlled construction and commissioning.

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Provision for long-term O&M and optimization.

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